Heidelberg CD102 equipped with energy-saving LED UV system UV curing machine-Fornitore globale

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No. 123-2 Xiaolan Avenue Middle, Xiaolan Town, Zhongshan City

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Heidelberg CD102 equipped with energy-saving LED UV system UV curing machine

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LED UV systemLED UV system

UV reference parameters	optional item	Optional installation on this machine
Effective printing width:	Customize effective printing width based on customer model	Local optional installation: 1020mm
UV curing speed:	UV drying speed 9000-13000 sheets/H	Local optional: 9000-11000 sheets/H
UV LED band:	365nm、385nm、395nm、405nm	Local optional: optional
UV curing unit:	LED UV 水冷、 UV LED 超低温	Optional installation on this machine: water-cooled UV curing system
Color group UV lamp:	Select the number and power of LED UV tubes according to the process requirements	Local optional: 5KW/1
Paper delivery UV lamp:	Select the number and power of LED UV tubes according to the process requirements	Optional equipment for this machine:2*7KW
LED UV intensity:	10W、15W、20W、25W、30W、40W	Local optional: optional
LED UV 能量：	Depending on the production process, ranging from 100mj to 10000mj	Local optional installation: to be determined

▲Suitable printing materials:Various copperplate paper, gold and silver cardstock, aluminum foil paper, film PET, BOPP, OPP, PE, PP, PVC, etc .....

▲The full LED UV curing system does not require the addition of mercury lamps, does not require the replacement of dedicated LED UV ink, and does not reduce the original UV printing speed. Zhongshan Lidan Yuan provides a UV curing solution for single sheet Heidelberg CD102 with a water-cooled LED-UV system, matched with water-cooled UV equipment and LED-UV system, customized according to different product requirements, production processes, and customized solutions for you.

LED 灯罩

LED UV Excellentpoint

1. Low power consumption: The power consumption is only 30% of that of traditional mercury lamp curing machines.

2. High energy and low temperature: using German focused cold mirrors, high transparency, high polymerization, and low temperature.

3. Convenient customization: The effective illumination area can be customized, and the corresponding LED UV can be customized according to the customer's model.

4. Quality assurance: Japanese and Korean chips, all inorganic packaging technology, German lenses, etc. effectively ensure quality.

5. Long lifespan: The service life of LED-UV lamps is more than 10 times that of traditional mercury lamps, and the service life is not affected by the number of switches.

6. Instant switch: It can achieve maximum power UV output without preheating, and can be instantly restarted after being turned off.

7. Low temperature and high efficiency: Cold light source UV equipment, low temperature paper with high energy, stable light output, uniform irradiation effect, and improved production efficiency.

8. The LED UV curing unit for long-distance illumination adopts a secondary or tertiary optical configuration, such as the paper receiving part of a single sheet offset printing press, spraying for automobiles, furniture, etc.

9. On high-speed printing machines such as offset printing, gravure printing, flexographic printing, and high-speed inkjet coding, we use a line focus light source to achieve more ideal results.

10. Safe and environmentally friendly: It does not contain mercury, harmful heavy metal elements, or produce ozone. It is safe, environmentally friendly, and energy-saving, making it a safer and more environmentally friendly alternative to traditional light source technology.

SLED UV system configurationLED UV system configuration

UV LED control system

This machine adopts the fourth generation LDY-UVSL-LED/UV.CS2016 stepless dimming system.

UV LED lamp intensity output 1% -100% infinite dimming system output, multiple lamps can be selected freely, each UV lamp does not interfere with each other, safe and stable.

Fully automated computer friendly human-machine dialogue interface, fully displayed in Chinese, with fault alarm record archiving and troubleshooting instructions available for reference at any time.

The mechanical equipment design is reasonable, compact, and has a low failure rate. The main components are imported original products and independently developed products to ensure the safety and stability of the equipment.

The programming software for the industrial series PLC module is simple and easy to use. The LED UV and printing machine can be automatically synchronized and controlled online, and the combination of strong light and weak light can be automatically converted.

Electrical configuration: Original factory products from Germany's Jinzhong Moller, Japan's Izumi, Switzerland's ABB, etc., ensure electrical safety and stability.

UV LED curing unitUV LED curing unit

UV LED lamp: theoretical lifespan of lamp beads or chips 20000H-30000H

Efficient and energy-saving: energy concentration, high power suitable for curing deep products, focusing UV lampshade with small volume and easy maintenance.

Cooling method: Adopting water cooling with a simple overall structure and a fully enclosed circulating water system effectively reduces water leakage faults.

Low temperature design: The workshop temperature is within 25 ℃, and the temperature of the printed products can reach no higher than 42 ℃ after drying.

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Color group UV LED curing unit

★ In phase design water-cooled LED UV lampshade, easy to install and maintain

★ Some brand models require a higher foot pedal when adding LED UV lights to the color group

★ The color sockets that require LED UV lamps should be equipped with UV lamp holder rails and water, electricity and other devices, and the specifications should be uniform and can be freely exchanged

海德堡加装led uv系统

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Total dry UV LED curing unit

▲UV LED curing according to the modelThe unit can be installed at the extended paper delivery section or the paper delivery slope

▲ Drawer or recessed design water-cooled UV LED lampshade, easy to install and maintain.

The guide cardboard under the UV lamp irradiation area adopts a European style internal circulation water cooling and gentle air jet structure, which effectively reduces temperature and prevents paper scratching.

LED UV SAFETY PERFORMANCELEDLED UV 安全性能

1: Automatic protection against leakage faults, in compliance with international safety standards.

2: Drawer style shutter LED UV lampshade, low light leakage, high efficiency and energy saving.

3: Automatic detection, alarm and protection of water flow and temperature

4: Current has automatic protection against overvoltage, overcurrent, overheating, open circuit, short circuit, etc.

5: UV lampshade, UV power supply temperature high detection automatic protection

6: The lampshade is cooled by water cooling.

7: All fault alarm records are archived and can be accessed at any time

8: The mechanical equipment is designed reasonably and compactly, with a lower failure rate than similar products.

9: More than 100 fault detection and automatic protection for the entire machine, ensuring the safety of both humans and machines.

Our serviceOur services

Provide pre-sales and after-sales technical consultation.

Provide 24-hour uninterrupted technical consulting services after sales.

Provide technical consulting support for mechanical equipment improvement and renovation.

Provide consultation services on UV equipment configuration and installation solutions.

98% of faults are displayed and recorded on the human-machine interface, and over 95% can be resolved through telephone technical support.

Under normal circumstances, technical personnel should be arranged for on-site service within 48 hours (no later than 72 hours).

The whole machine has a limited free warranty for normal use of 1 to 5 years, and lifetime maintenance service.

Company strengthCorporate Strength

4200 square meter production plant, cooperating with industry brand equipment factories

We have established strategic cooperative relationships with equipment factories such as Beiren Group, Rugao Changsheng, Rugao Zhongluo, Henan Xinji, Shanghai Electric Group, and Jiangxi Zhongjing Group.

Received high praise in the fields of offset printing, gravure printing, flexographic printing, coating and polishing, trademark printing, 3D printing, optical films, and gloss enhancement films.